Ensuring operational safety is a major challenge. One prerequisite is sufficient knowledge of the loads occurring during operation. Electrolyte GmbH has the necessary measuring and testing know-how to determine real-world data in the field and evaluate it accordingly.

Electrolyte GmbH develops mobile measuring systems that enable the determination of operating loads in sports without interfering with the athlete.

Innovation cycles are getting shorter, while demand for custom products of even higher quality is on the rise and time-to-market is continually shortening. the correct use of virtual technologies has become a competitive factor, as it can largely avoid planning errors. The cost and effort of correction increases significantly, the later a problem is detected. For this reason, Electrolyte GmbH evaluates and optimises the designs early on and based on simulations, if requested. State-of-the-art design tools such as CAD, FEM and optimisation software are predominantly used.

As a result of the very low investment in product development compared to the cost of later changes, additional production and usage costs, Electrolyte GmbH thus ensures the quality and contributes to the process optimisation.

The path from sketch to final product leads through a prototype to guide the way. This can already match the external appearance and/or the technology of the final product. Depending on whether the customer feedback, functional suitability or technical feasibility is to be tested.

Our many years of experience in prototyping allows us to execute each step of the process internally or accompanying you – from idea to production ready one-off product. For every requirement, we can flexibly access the right material and most effective process in order to quickly and economically arrive at the high quality product. This is how we create valuable synergy. Each process and step has its own experts and infrastructure: from first design sketch to project management and final inspection of Class-A surfaces.

We produce components and assemblies using a well-established network of production partners. As part of the Gerg Group, we have extensive in-house possibilities with the following manufacturing processes (among others):

• turning & milling
• rapid prototyping – 3D printing with plastics and metal sintering
• plastic injection molding
• aluminium casting
• welding
• CFRP component production - weaving and prepreg
• Surface Treatment - Painting, Anodising, …