DEVELOPMENT & CONSULTING
The Electrolyte GmbH offers engineering services for development, testing and quality assurance for light electric vehicles, bicycles and sports equipment. We manufacture components utilising our trusted network of production partners and can create assemblies or complete bikes in-house. We can also take on logistics for purchased parts and shipping of your products to your distribution partners. Providing after-sales service, we are your expert contact for your customers and can supply service and repairs.
The combination of engineering knowledge, craftsmanship and extensive manufacturing and process technologies makes us a powerful & complete supplier.
Partial and Complete solutions
- Production runs
For almost 10 years ...
... we've been a service provider as well as a manufacturer in the bicycle industry. During this time, we have built up a wealth of experience, which is particularly useful for start-ups in the industry. We are happy to advise you on any questions concerning the industry and your product idea.
Strategy & Concept
Ensuring operational safety is a major challenge. One prerequisite is sufficient knowledge of the loads occurring during operation. Electrolyte GmbH has the necessary measuring and testing know-how to determine real-world data in the field and evaluate it accordingly.
Electrolyte GmbH develops mobile measuring systems that enable the determination of operating loads in sports without interfering with the athlete.
Innovation cycles are getting shorter, while demand for custom products of even higher quality is on the rise and time-to-market is continually shortening. the correct use of virtual technologies has become a competitive factor, as it can largely avoid planning errors. The cost and effort of correction increases significantly, the later a problem is detected. For this reason, Electrolyte GmbH evaluates and optimises the designs early on and based on simulations, if requested. State-of-the-art design tools such as CAD, FEM and optimisation software are predominantly used.
As a result of the very low investment in product development compared to the cost of later changes, additional production and usage costs, Electrolyte GmbH thus ensures the quality and contributes to the process optimisation.
The path from sketch to final product leads through a prototype to guide the way. This can already match the external appearance and/or the technology of the final product. Depending on whether the customer feedback, functional suitability or technical feasibility is to be tested.
Our many years of experience in prototyping allows us to execute each step of the process internally or accompanying you – from idea to production ready one-off product. For every requirement, we can flexibly access the right material and most effective process in order to quickly and economically arrive at the high quality product. This is how we create valuable synergy. Each process and step has its own experts and infrastructure: from first design sketch to project management and final inspection of Class-A surfaces.
We produce components and assemblies using a well-established network of production partners. As part of the Gerg Group, we have extensive in-house possibilities with the following manufacturing processes (among others):
- turning & milling
- rapid prototyping – 3D printing with plastics and metal sintering
- plastic injection molding
- aluminium casting
- CFRP component production - weaving and prepreg
- Surface Treatment - Painting, Anodising, …
The factory in in Piusheim is open for visitors. Come in, get to know us and decide if we're the right partner for you.